Automatisierte Galvanikanlage zur Oberflächenbehandlung von Titan und Titanlegierungen für die Medizintechnik
Die neuen Galvaniklinie COMPACTA ROBOT bietet in Kombination mit fortschrittlicher Industrierobotertechnik eine optimale Automatisierungslösung für Galvanikprozessen an. Die Steuerungseinheit mit Bedienpanel bietet zahlreiche Einstellungsmöglichkeiten, Parameterverwaltung und Produktmanagement. Durch die automatisierten Abläufe wird ein hohes Einsparpotenzial und perfekte Oberflächenergebnisse erzielt.
Automatic process control
Linear process control
Basket, drum & rack goods
For optimized parts movement
On our systems, you can implement a wide range of processes that are important for medical technology. Whether electropolishing for stents or anodizing of medical components for better visibility.
Realize several processes simultaneously on our systems.
Mit dem Roboter-Arm können Auf- und Abwärtsbewegungen sowie Dreh- und Schwenkbewegungen individuell programmiert und durchgeführt werden. Die gleichmäßigen Bewegungen ermöglichen ein chargenübergreifend gleichbleibendes Oberflächenergebnis. The optionally available linear axis increases the horizontal working range of the robot arm by up to 5 m. This means that complete electroplating processes can be mapped.
The COMPACTA ROBOT is multifunctional for drum, basket and Racked goods can be used. The maximum payload per goods carrier is up to 12.5 kg and the working radius up to 1300 mm - depending on the robot version.
In Verbindung mit einer SPS können weitere anlagenspezifische Schnittstellen programmiert und automatisiert werden.
Der Roboterarm ist kompatibel mit:
Standard tray design:
Output power: max. 12000 Watt
Output current: max. 60A (at 20V)
Output voltage: max. 600V (at 3A)
 | DATA SHEET RECTIFIER |
Output power: max. 750 Watt
Output current: max. 60A (at 12V)
Output voltage: max. 250V (at 3A)
|
DATA SHEET RECTIFIER |
With our new robot technology, you can achieve optimum operating surfaces even faster. Thanks to the large number of programmable movements, you can achieve more efficient and effective results for each process step. On average, throughput times can be increased by 30%.
The optional linear axis increases the horizontal working range of the working range of the robot arm by up to 5 m. This allows complete electroplating electroplating processes can be mapped.
Up and down movements can be individually programmed and executed with the robot arm.
The robot arm can be used to individually program and carry out turning and swivel movements.
und Programmierung über Tablet mittels Pfeiltasten. Der Roboter kann mit individuell anpassbaren Wegepunkten und Zeiten genau auf Ihren Prozess eingestellt werden.
Die optional lieferbare Linearachse vergrößert den horizontalen Arbeitsbereich des Roboterarms um bis zu 5 m. Damit können komplette Galvanikprozesse abgebildet werden.
Different gripping devices are available to map each individual process.
The following bath parameters can be individually programmed using the PLC control:
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Birkenstraße 13 | 97892 Kreuzwertheim | Germany
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Medical parts or components made of titanium or titanium alloys are electrochemically anodized with special aqueous electrolytes. The result is a thin, firmly adhering titanium oxide layer that appears colored due to the superimposition of light waves (interference). The color palette of type III anodized surfaces ranges from titanium grey, blue, yellow, magenta to green. The main purpose of anodizing medical parts and components is to improve identification and corrosion protection. The titanium oxide layer has very good electrical insulation and biocompatibility
In addition to colour anodizing, grey anodizing (acidic or alkaline) can also be carried out in the systems. Type II grey anodizing is preferably used for bone plates, bone screws and bone implants. The process produces even thicker coatings and serves to improve corrosion and wear resistance.
Electrochemical polishing (electropolishing) and deburring of stainless steel significantly improves the properties of the metallic surface, which has a positive effect on the durability of the individual components. Electropolishing is an electrochemical process for surface removal. The removal is carried out with special aqueous solutions using electricity in the micro range and produces a smooth and shiny surface.
Load capacity
3 kg
5 kg
16 kg
12.5 kg
Range
500 mm
850 mm
900 mm
1300 mm
Degrees of freedom
6 rotating joints
Floor space
128 mm
149 mm
190 mm
190 mm
Material
Aluminum, plastic, steel
Weight
11.2 kg
20.6 kg
33.1 kg
33.5 kg
Power consumption
300 W
570 W
615 W
585 W
Connection type
M8 | M8 8-pin
Ambient temperature
0-50°C
IP classification
IP54
Moisture
90% RH (non-condensing)
Cleanroom class ISO 14644-1
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