Walter Lemmen GmbH

Automation

05

Automation

05
plant variants

Automatisierte Galvanikanlagen

Procedure

Realize several processes on our systems.

On our systems, you can implement a wide range of processes that are important for medical technology. Whether electropolishing for stents or anodizing of medical components for better visibility.
Realize several processes simultaneously on our systems.  

Pre-cleaning
Pickling
Etching
Electropolishing
Passivation
Aftercare
Color anodizing
Grey anodizing

PLC

PLC

Automation

SPS for even more control.

The following bath parameters can be individually programmed using the PLC control:

Automation

Visual representation
for simple process monitoring.

Bath temperature
Metering
Circulation
Process visualization
Movement
Bath analysis
Rack manager
Protocol
Bath temperature
Metering
Rack manager
Process visualization
Bath analysis
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ROBOT

ROBOT

Automation
More flexibility thanks to robotics

With our new robot technology, you can achieve optimum operating surfaces even faster. Thanks to the large number of programmable movements, you can achieve more efficient and effective results for each process step. On average, throughput times can be increased by 30%.

3 kg
500 mm
6
128 mm
5 kg
850 mm
6
149 mm
12.5 kg
1300 mm
6
190 mm
16 kg
1300 mm
6
190 mm
Vielfältige Erweiterungsmöglichkeiten

Linearchsen

Die optional lieferbare Linearachse vergrößert den horizontalen Arbeitsbereich des Roboterarms um bis zu 5 m. Damit können komplette Galvanikprozesse abgebildet werden.

Gripping devices

Different gripping devices are available to map each individual process.

Automation

Leave the
Robots take over.

Linear movement

The optional linear axis increases the horizontal working range of the working range of the robot arm by up to 5 m. This allows complete electroplating electroplating processes can be mapped.

Swivel movement

The robot arm can be used to individually program and carry out turning and swivel movements.

Up & down movement

Up and down movements can be individually programmed and executed with the robot arm.

Plan with us
your system individually.

As a system supplier, we plan, develop and build manually operated or automated systems tailored to your surface process. In addition, we offer comprehensive services such as the selection of process chemicals, training / commissioning and environmental concepts.

Use cases

Brochure & data sheets

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Brochure & data sheets

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Brochure & data sheets

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Do you have any questions?

Please contact us using our inquiry form or give us a call.

Do you have any questions?

Please contact us using our inquiry form or give us a call.

Call

Do you have questions about our systems? Please contact us directly.

Mail

Would you like a quote?
Write us an e-mail

Inquiry form

Please use our contact form. We will get in touch with you.

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MEDICAL TECHNOLOGY

Manual electroplating systems

Our processes

Color anodizing type III

Medical parts or components made of titanium or titanium alloys are electrochemically anodized with special aqueous electrolytes. The result is a thin, firmly adhering titanium oxide layer that appears colored due to the superimposition of light waves (interference). The color palette of type III anodized surfaces ranges from titanium grey, blue, yellow, magenta to green. The main purpose of anodizing medical parts and components is to improve identification and corrosion protection. The titanium oxide layer has very good electrical insulation and biocompatibility

Color spectrum
Blue
Mint
Yellow
Magenta
Green
Before
After
Grey anodizing type II

In addition to colour anodizing, grey anodizing (acidic or alkaline) can also be carried out in the systems. Type II grey anodizing is preferably used for bone plates, bone screws and bone implants. The process produces even thicker coatings and serves to improve corrosion and wear resistance.

Electropolishing

Electrochemical polishing (electropolishing) and deburring of stainless steel significantly improves the properties of the metallic surface, which has a positive effect on the durability of the individual components. Electropolishing is an electrochemical process for surface removal. The removal is carried out with special aqueous solutions using electricity in the micro range and produces a smooth and shiny surface.

Technical data

Specification

UE 3

UE 5

UE 16

UE 10

Load capacity

3 kg

5 kg

16 kg

12.5 kg

Range

500 mm

850 mm

900 mm

1300 mm

Degrees of freedom

6 rotating joints

Floor space

128 mm

149 mm

190 mm

190 mm

Material

Aluminum, plastic, steel

Weight

11.2 kg

20.6 kg

33.1 kg

33.5 kg

Power consumption 

300 W

570 W

615 W

585 W

Connection type

M8 | M8 8-pin

Ambient temperature

0-50°C

IP classification

IP54

Moisture

90% RH (non-condensing)

Cleanroom class ISO 14644-1

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Your contact to us

Newsletter registration

Contact us
Tanja Lemmen

Marketing & Sales