Titanium dyeing device

Titan 2050+

For anodizing titanium and titanium alloys for medical technology

Titanium colouring system for colour anodizing type III and grey anodizing type II of components made of titanium and titanium alloys for medical technology. The modular system design enables adaptation to your process requirements and surfaces. The module consists of an anodizing tank with control panel, lid with suction nozzle and release contact. Various optional tank equipment in combination with additional rinsing units, underframe and drip tray guarantee optimum surface results.

The most important features

COLOR & GRAY ANODIZING

INDIVIDUAL & MASS PRODUCTION

VIBRATION

HEATING & COOLING OPTION

CIRCULATION

Pause control

To the second Working time management enables freely selectable intervals of the movement apparatus in the anodizing module. Thanks to the precisely adjustable interval operation, the user can define and digitally document work and cycle pause times for rack and basket vibration with process precision.

Our most modular
Titanium coloring system

Individual production & mass production

The arrangement of anode/cathode frames and spacings allows different types of product carriers and racks to be fed through the anodizing process. The Modular structure enables surface treatment in various manufacturing processes from individual to mass production of medical components.

Vibration & circulation

The multidimensional Fabric and electrolyte movement ensures the best possible and most homogeneous layer structure. Specially designed movement equipment prevents adhesion and contact points during bulk material processing and individual production.

ALL.
IN.
ONE.

Anodizing

Process flow

Advanced electroplating systems

Properties

The most flexible and modular anodizing module in our range of devices for medical components for colour anodizing and grey anodizing. The modular design of the individual modules and additional modules (modular system) enables adaptation to different customer needs and surface requirements. Chemical and electrochemical processing steps for the surface treatment of titanium and titanium alloys can be realized and implemented.

To guarantee a flawless and homogeneous surface finish, we combine the anodizing module with other modules for pre- and post-treatment in a modular system. Optionally designed tank equipment and multiple rinsing technology guarantee reproducible and homogeneous coloring of components made of titanium, titanium alloys and niobium.

Executions

Versions:

Standard tray design:

Heating with control
Anode/cathode frame
Circulation pump
Lid with suction device
Safety switch including external release contact

TITAN
Pilot plant

Pre-cleaning module

Pickling module

Anodizing module

Post-treatment module

Internal dimensions
Active tub mm
(HxWxD)

–

Stain tray
350 x 240 x 320

Anodizing tray
350 x 240 x 320

–

Internal dimensions
Flushing units in mm
(HxWxD)

Pedestal/spray sink:
350 x 200 x 310
Pedestal sink
350 x 130 x 310

Dual cascade:
350 x 260 x 310
Hot sink:
350 x 200 x 310

Technical data pilot plant

Volume

Optional 20-50L tank volume (standard)
Other sizes on request

Electrical connection

230 V AC (50-60 Hz)

Power consumption

100 W

1500 W

1500 W - 1550 W

800 W

RECTIFIER 120-150 V / 10-30 A

Output power: max. 12000 Watt
Output current: max. 60A (at 20V)
Output voltage: max. 600V (at 3A)

Download data sheet

DATA SHEET RECTIFIER
Data size 230 KB

RECTIFIER 120 V / 5 A

Output power: max. 750 Watt
Output current: max. 60A (at 12V)
Output voltage: max. 250V (at 3A)

Download data sheet

DATA SHEET RECTIFIER
Data size 230 KB

Edit template

Advanced electroplating systems

Modular design

Thanks to its modular design and expansion options, our titanium dyeing system can be adapted precisely to your needs. From a single module to a complete production line. Depending on the process sequence and requirements, you can add further modules, including a pre-treatment module (pickling, degreasing, ultrasonic cleaning and rinsing) or post-treatment (hot rinsing or ultrasound). This gives you a high level of process reliability and flexibility in your processes. Good prerequisites for optimum surface results and finishes.

Optional

With our extension modules, you can cover the entire anodizing process.

Pre-cleaning

Pickling

Anodizing

Post-treatment

The extension modules in detail

Pre-cleaning module

Pre-treatment module after ultrasonic cleaning consisting of: Double cascade and standing/spray rinse with stand and drip tray.

Pickling module

Pickling module consisting of pickling tub with control panel, lid with suction nozzle and various tub fittings (optional), pedestal sink, pedestal/spray sink with underframe and drip tray.

Follow-up module

Post-treatment module after pickling/anodizing process, consisting of: Double cascade, hot rinse with underframe, drip tray and control panel.

Color anodizing type III

Color spectrum

Blue

Mint

Yellow

Magenta

Green

Surface treatment

Titanium & titanium alloys

Medical parts or components made of titanium or titanium alloys are electrochemically anodized with special aqueous electrolytes. The result is a thin, firmly adhering titanium oxide layer that appears colored due to the superimposition of light waves (interference). The color palette of type III anodized surfaces ranges from titanium grey, blue, yellow, magenta to green. The main purpose of anodizing medical parts and components is to improve identification and corrosion protection. The titanium oxide layer has very good electrical insulation and biocompatibility.

Grey anodizing type II

Before

After

Surface treatment

Titanium

In addition to colour anodizing, grey anodizing (acidic or alkaline) can also be carried out in the systems. Type II grey anodizing is preferably used for bone plates, bone screws and bone implants. The process produces even thicker coatings and serves to improve corrosion and wear resistance.

Vibrating frame for optimum part movement

Vibrating frame
for even
Surface coating

80 % fewer rejects

More parts per
Anodizing pass

Anodizing of large
and small parts

Do you have any questions?

Please contact us using our inquiry form or give us a call.

Plan your system individually

Please contact us using our inquiry form or give us a call.

Procedure

Anodize titanium

Further attachments

Call

Do you have questions about our systems? Please contact us directly.

Mail

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Write us an e-mail

Inquiry form

Please use our contact form. We will get in touch with you.

Edit template

Titanium dyeing device

Titan 2050+

For anodizing titanium and titanium alloys for medical technology

Our most modular
Titanium coloring system

ALL.
IN.
ONE.

Anodizing

Process flow

Pre-cleaning

Pickling

Anodizing

Post-treatment

Advanced electroplating systems

Properties

Executions

Advanced electroplating systems

Modular design

With our extension modules, you can cover the entire anodizing process.

Color anodizing type III

Surface treatment

Titanium & titanium alloys

Grey anodizing type II

Surface treatment

Titanium

Vibrating frame for optimum part movement

Anodize titanium

Call

Mail

Inquiry form

Walter Lemmen GmbH

Business areas

Company

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