Manual system

Compacta Ti

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Manual system for the surface finishing of medical components

Manual process control

Electroplating line for processing titanium, titanium alloys and niobium. Integrated rinsing technology and control panel. Fresh and rinsing water supply and drainage and suction device. Optional additional components according to customer requirements. 

Download data sheet
Frame
Basket
Drum
Vibration

COMPACTA

Procedure

Realize several processes on our systems.

On our systems, you can implement a wide range of processes that are important for medical technology. Whether electropolishing for stents or anodizing of medical components for better visibility.
Realize several processes simultaneously on our systems.  

All processes at a glance
Pre-cleaning
Pickling
Etching
Electropolishing
Passivation
Aftercare
Color anodizing
Grey anodizing
All processes at a glance
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Advanced electroplating systems

Properties

Electroplating line for processing titanium, titanium alloys and niobium. Integrated
Flushing technology and control panel. Fresh and rinse water supply and drainage
and suction device. Optional additional components according to customer requirements.

Executions

Versions:

Basket
Frame
Drum
Vibration

Standard tray design:

  • Heating with control
  • Anode/cathode frame
  • Circulation pump
  • Lid with suction device
  • Safety switch including external release contact
RECTIFIER 120-150 V / 10-30 A

Output power: max. 12000 Watt
Output current: max. 60A (at 20V)
Output voltage: max. 600V (at 3A)

DATA SHEET RECTIFIER
Data size 230 KB

RECTIFIER 120 V / 5 A

Output power: max. 750 Watt
Output current: max. 60A (at 12V)
Output voltage: max. 250V (at 3A)

DATA SHEET RECTIFIER
Data size 230 KB

PP baskets

in various sizes

Titanium basket

Standard holder

with titanium wire

Standard holder titanium

5 / 15 L Hook one-sided

Additional basin

Anodes

Mixed oxide anodes
Stainless steel anodes
Platinized titanium probes

Rectifier

Ultrasound device

Staining & rinsing trays

with lid 1.5 L / 3 L

TG pickling and rinsing tanks

with lid 5 / 50 L

Drip tray

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Color anodizing type III

Medical parts or components made of titanium or titanium alloys are electrochemically anodized with special aqueous electrolytes. The result is a thin, firmly adhering titanium oxide layer that appears colored due to the superimposition of light waves (interference). The color palette of type III anodized surfaces ranges from titanium grey, blue, yellow, magenta to green. The main purpose of anodizing medical parts and components is to improve identification and corrosion protection. The titanium oxide layer has very good electrical insulation and biocompatibility

Color spectrum
Blue
Mint
Yellow
Magenta
Green
25 - 35 Volt
40 - 45 Volt
50 - 60 Volt
65 - 80 Volt
90 - 115 Volt
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Before
After
Grey anodizing type II

In addition to colour anodizing, grey anodizing (acidic or alkaline) can also be carried out in the systems. Type II grey anodizing is preferably used for bone plates, bone screws and bone implants. The process produces even thicker coatings and serves to improve corrosion and wear resistance.

Possible system variants

  • 1 Pre-cleaning
  • 2-4 Pre-treatment
  • 5-7 Flush
  • 8 Titanium coloring
  • 9-10 Follow-up treatment
  • 9-10 Follow-up treatment
  • 1 Pre-cleaning
  • 2-4 Pre-treatment
  • 5-7 Flush
  • 8 Titanium coloring
  • 9-10 Follow-up treatment
  • 9-10 Follow-up treatment

Further attachments

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Do you have any questions?

Please contact us using our inquiry form or give us a call.

Do you have any questions?

Please contact us using our inquiry form or give us a call.

Learn more
Call

Do you have questions about our systems? Please contact us directly.

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Mail

Would you like a quote?
Write us an e-mail

Write mail
Inquiry form

Please use our contact form. We will get in touch with you.

Send contact request
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Walter Lemmen GmbH

Birkenstraße 13 | 97892 Kreuzwertheim | Germany

  • +49 (0) 93 42-240977-0
  • info@walterlemmen.de
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Our processes

Color anodizing type III

Medical parts or components made of titanium or titanium alloys are electrochemically anodized with special aqueous electrolytes. The result is a thin, firmly adhering titanium oxide layer that appears colored due to the superimposition of light waves (interference). The color palette of type III anodized surfaces ranges from titanium grey, blue, yellow, magenta to green. The main purpose of anodizing medical parts and components is to improve identification and corrosion protection. The titanium oxide layer has very good electrical insulation and biocompatibility

Color spectrum
Blue
Mint
Yellow
Magenta
Green
Before
After
Grey anodizing type II

In addition to colour anodizing, grey anodizing (acidic or alkaline) can also be carried out in the systems. Type II grey anodizing is preferably used for bone plates, bone screws and bone implants. The process produces even thicker coatings and serves to improve corrosion and wear resistance.

Electropolishing

Electrochemical polishing (electropolishing) and deburring of stainless steel significantly improves the properties of the metallic surface, which has a positive effect on the durability of the individual components. Electropolishing is an electrochemical process for surface removal. The removal is carried out with special aqueous solutions using electricity in the micro range and produces a smooth and shiny surface.

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MEDICAL TECHNOLOGY

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Tanja Lemmen

Marketing & Sales

  • +49 (0) 9342 240 977 - 0
  • info@walterlemmen.de